ASI BAC4000 Motor Controller – 380A FOC Controller for Sur-Ron & Talaria

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The ASI BAC4000 is an ultra-compact AC motor controller for Sur-Ron Light Bee and Talaria Sting class electric motorcycles and high-power e-bikes. It runs 36-72 V with 380 A rated and 430 A peak current. Field-oriented control and an adaptive sensorless algorithm with auto-tuning deliver up to 120 % of rated starting torque without position sensors. The housing meets IP65, reaching IP67 with sealed connectors, and supports TTL plus Bluetooth configuration. Wiring harness sold separately.

The ASI BAC4000 is an ultra-compact AC motor controller built for high-power electric bikes and electric motorcycles. It was designed for machines such as the Sur-Ron Light Bee and the Talaria Sting. The unit operates across a 36-72 V range and delivers 380 A of rated current. Peak output reaches 430 A when the rider demands it.

Inside, the controller runs field-oriented control together with an adaptive sensorless algorithm developed by ASI. As a result, the motor spins without position sensors while torque control stays precise. Auto-tuning is built in, so the controller identifies motor parameters on its own. Thanks to that combination, the BAC4000 reaches up to 120 % of rated locked-rotor torque without a complex sensor setup.

This model sits at the top commercial tier of electric bike drive electronics. It suits riders and workshops assembling a power upgrade package rather than replacing a stock part. Configuration happens over TTL or Bluetooth, and the sealed housing carries an IP65 rating.

Key Benefits

  • 380 A rated current – continuous current delivery during sustained high-load riding.
  • 430 A peak current – extra headroom for hard launches and steep climbs.
  • 36-72 V voltage range – works with a wide spread of battery pack configurations.
  • Adaptive sensorless startup – the motor moves off without any Hall sensor signal.
  • Automatic tuning – the controller determines motor parameters by itself.
  • Up to 120 % starting torque – more pull than the motor’s rated figure suggests.
  • IP65 protection rating – IP67 is achievable when sealed connectors are fitted.
  • TTL and Bluetooth protocols – parameters change over a wired or wireless link.
  • Ultra-compact housing – fits more easily into tight frame cavities.
  • 100 % end-of-line load testing – every unit is verified at the factory.

Who Is This Controller For?

The BAC4000 targets high-power electric bikes and electric motorcycles. In practice, it is most often fitted to the Sur-Ron Light Bee, the Sur-Ron Light Bee X, the Light Bee L1E and Talaria Sting class machines. It also works in custom power-increase builds using brushless permanent-magnet synchronous motors.

This controller is aimed at experienced users and workshops. Above all, it serves riders assembling an upgrade kit who specifically want 380 A class current. In addition, it fits commercial-grade electric bike platforms that need more output than a factory controller can supply.

The BAC4000 is not a production spare part for a bicycle. Rather, it is a power electronics component. Therefore it requires dedicated mounting work and proper configuration before the first ride.

Important Information Before Purchase

  • The ASI BAC4000 wiring harness is sold separately.
  • BacDoor app login credentials are not supplied with the controller.
  • A remote programming session must be purchased alongside this item.
  • Contact us regarding quantity and conditions.
  • Warranty does not apply when the controller replaces a unit in a system or upgrade kit not purchased from FabiRide.

Technical Specifications

Model ASI BAC4000
Type AC motor controller / inverter
Control method Field-oriented control (FOC)
Algorithm ASI adaptive sensorless motor control algorithm
Rated voltage 36-72 V
Rated current 380 A
Peak current 430 A
Starting torque Up to 120 % of rated locked-rotor torque
Auto-tuning Yes
Sensorless startup Adaptive
TTL Yes
Additional protocols TTL + Bluetooth
Protection rating IP65 (IP67 with sealed connectors)
Quality control 100 % EOL test under load
Housing Ultra-compact
Wiring harness Sold separately

Why Choose the ASI BAC4000?

The defining difference of this model is current. A 380 A rated figure with a 430 A ceiling puts it well above what a factory Sur-Ron or Talaria controller supplies. Consequently, builders gain real headroom for launches and long climbs rather than a marginal bump.

The second differentiator is the control strategy. Field-oriented control keeps torque accurate throughout the rev range. Meanwhile, the adaptive sensorless algorithm removes the dependence on Hall sensors entirely. Auto-tuning then handles motor identification, which shortens commissioning on a custom build.

Packaging matters too. The ultra-compact case slots into frame space that larger power electronics cannot use. Furthermore, every unit passes a 100 % end-of-line test under load before it leaves the factory, and the IP65 housing steps up to IP67 once sealed connectors are used.

Frequently Asked Questions

Does the ASI BAC4000 fit a Sur-Ron Light Bee?

  • Yes. The Sur-Ron Light Bee, Light Bee X and Light Bee L1E are among its most common applications.
  • Mounting and configuration work is required, since this is not a plug-in stock replacement.

Will this controller work on a Talaria Sting?

  • Yes. Talaria Sting class machines fall within the intended application range.
  • The 36-72 V window covers the battery configurations typically used on these builds.

Is a wiring harness included?

  • No. The ASI BAC4000 wiring harness is sold separately.

Do I need Hall sensors for the motor to start?

  • No. The adaptive sensorless algorithm starts the motor without position sensor feedback.
  • Torque control remains precise thanks to field-oriented control.

How are parameters configured?

  • Through TTL over a wired connection or through Bluetooth wirelessly.
  • BacDoor app login credentials are not supplied, so a remote programming session must be purchased with this item.

How much starting torque does it deliver?

  • Up to 120 % of the rated locked-rotor torque figure.
  • Auto-tuning sets the motor parameters that make this possible.

How well is the housing protected?

  • The case meets IP65. With sealed connectors fitted, IP67 is achievable.

Is every unit tested?

  • Yes. Each controller passes a 100 % end-of-line test under load at the factory.

The ASI BAC4000 gives experienced builders and workshops a 380 A class drive controller in a housing small enough for tight frames. Plan the harness and the programming session into your build, and this controller becomes the core of a serious Sur-Ron or Talaria power upgrade.

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